Flyback Converter Working Principle Explained

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Power Electronics and Protection
Flyback Converter Working Principle Explained

Nearly every phone charger and small isolated power supply relies on the flyback converter working principle, storing energy in a transformer during one half cycle and releasing it during the other.

Flyback Converter Working Principle Isolated SMPS Flyback Transformer MOSFET Switching

The flyback converter working principle stores energy in a coupled inductor while a primary side switch is on, then releases that stored energy to the secondary side once the switch turns off, providing isolation between input and output.

Hello everyone, today we are going to walk through the flyback converter working principle step by step, from the switch turning on to the stored energy discharging into the output capacitor.

This builds on our existing coverage of the buck converter and boost converter, both non isolated topologies unlike this one.
Flyback Converter Working Principle

The Core Flyback Converter Working Principle

A flyback converter uses a coupled inductor, often called a flyback transformer, with a primary winding connected through a switch to the input source and a secondary winding connected through a diode to the output.

When the switch turns on, current ramps up in the primary winding, storing energy in the transformer's magnetic core while the secondary side diode stays reverse biased and blocks any current flow.

When the switch turns off, the stored magnetic energy reverses polarity across the windings, forward biasing the secondary diode and releasing that stored energy into the output capacitor and load.

A Simple Numeric Walkthrough

Suppose the switch stays on for 40 percent of each cycle at a 100 kilohertz switching frequency, storing energy in the transformer core for that fraction of each 10 microsecond period.

During the remaining 60 percent of the cycle, that stored energy discharges through the secondary winding and diode into the output capacitor, with the exact voltage delivered set by the transformer's turns ratio.

Why It Is Called a Two Winding Inductor, Not a True Transformer

Unlike a conventional transformer that transfers energy continuously through mutual coupling while both sides conduct, this component only transfers energy during the off period, functioning more like two coupled inductors than a true transformer.

This distinction matters for the core material selected, since the core must be designed with an air gap to store energy without saturating, unlike a standard transformer core optimized purely for magnetizing efficiency.

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Key Components

Flyback Transformer
Stores energy on the primary side, releases it to the secondary
Primary Switch
Usually a MOSFET, controls when energy is stored versus released
Output Diode
Blocks reverse current, conducts only during the release phase
Snubber Circuit
Absorbs voltage spikes from leakage inductance during switching
PhaseSwitch StateWhat Happens
Energy storageSwitch closedPrimary current ramps up, secondary diode blocked
Energy releaseSwitch openSecondary diode conducts, energy transfers to output
Continuous modeCyclicalSome core energy remains before the next cycle begins
Discontinuous modeCyclicalCore fully discharges before the next cycle begins
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Why Isolation Matters

The transformer's two separate windings provide galvanic isolation between input and output, meaning no direct electrical connection exists between the mains side and the low voltage output a user might touch.

This isolation is a safety requirement for most mains powered chargers and adapters, and it is the main reason this topology is chosen over a simpler non isolated buck converter design for that application.

Feedback and Regulation

An optocoupler often carries feedback from the isolated secondary side back to the primary side controller, preserving isolation while still allowing the controller to adjust switch timing based on actual output voltage.

Without accurate feedback, output voltage would drift as load or input voltage changes, since the open loop relationship between switch timing and output voltage is not precise enough on its own.

Turns Ratio and Output Voltage

The ratio of secondary to primary turns, combined with switch on time, determines the output voltage, giving a designer flexibility to step voltage up or down while maintaining isolation.

Multiple secondary windings can be added to the same core, letting a single flyback design produce several different isolated output voltages from one switching stage.

Did You Know
Nearly every USB phone charger sold today uses a flyback topology internally, chosen specifically because it needs only one magnetic component and one main switch, keeping the charger small and inexpensive to manufacture at scale.
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Continuous vs Discontinuous Conduction Mode

1
Discontinuous mode fully empties the core each cycle, simpler control but higher peak current.
2
Continuous mode leaves some energy in the core, lower peak current but more complex feedback control.
3
Lower power designs typically favor discontinuous mode for its simplicity and lower component count.
4
Higher power designs often favor continuous mode to reduce peak current stress on components.
Tip
Always include a snubber circuit across the primary switch, leakage inductance in the transformer creates a voltage spike at turn off that can destroy an unprotected switch within microseconds.

Efficiency and Thermal Considerations

Switching losses in the primary switch and conduction losses in the output diode are the two largest sources of wasted power in a typical design, both worth careful attention during component selection.

Replacing the output diode with a synchronous MOSFET rectifier can meaningfully improve efficiency in higher current designs, at the cost of added control complexity to drive that second switch correctly.

Adequate heatsinking or PCB copper area for both the switch and rectifier keeps junction temperatures within a safe range, extending component life and maintaining stable output over the product's operating lifetime.

Flyback vs Buck and Boost Converters

Flyback Converter

Provides isolation and multiple outputs from one stage, but with more design complexity.

Buck or Boost Converter

Simpler and more efficient, but offers no galvanic isolation between input and output.

The flyback converter working principle earns its extra complexity specifically where isolation and multiple outputs are required, applications a simple non isolated design cannot satisfy.

Selecting Components for a New Design

Choosing the transformer core size and turns ratio starts with the required output power, input voltage range, and desired switching frequency, since these together determine how much energy must be stored each cycle.

Switch voltage rating must account for both the reflected output voltage and the leakage inductance spike, typically leaving healthy margin above the calculated worst case stress the switch will see.

Output capacitor selection balances ripple current rating against physical size, since this component must absorb the pulsed current characteristic of this topology rather than the smoother current a continuous supply would provide.

Common Mistakes to Avoid

1
Omitting or undersizing the snubber circuit, leading to switch failure from voltage spikes.
2
Selecting a core without adequate air gap, causing saturation under normal load.
3
Ignoring cross regulation issues when using multiple secondary outputs from one core.
4
Using a diode with insufficient reverse recovery speed for the switching frequency chosen.

Where This Design Shows Up

Phone and laptop chargers rely on this design almost universally at power levels up to a few dozen watts, valuing its low component count and inherent isolation above raw efficiency.

Standby power supplies inside larger industrial equipment often use this same design to generate a small isolated auxiliary rail that powers control circuitry even while the main power stage is off.

LED driver circuits frequently use it as well, since the isolation requirement for many lighting applications rules out simpler non isolated topologies entirely.

Watch: How a Flyback Converter Works

Flyback Converter Working Principle FAQs

Why is this topology called a coupled inductor design?
Because energy transfers only during the off period, unlike a true transformer that couples continuously.
What provides isolation in this design?
The separate primary and secondary windings, with no direct electrical connection between them.
What is the difference between continuous and discontinuous mode?
Whether residual energy remains in the core at the start of each new switching cycle.
Why does the core need an air gap?
To store energy without saturating, unlike a standard transformer core built for continuous coupling.
What protects the switch from voltage spikes?
A snubber circuit absorbs energy from leakage inductance at the moment the switch turns off.
Can one design produce multiple output voltages?
Yes, by adding multiple secondary windings with different turns ratios on the same core.
Why is this topology common in phone chargers?
It needs only one magnetic component and one switch, keeping cost and size low.
How does output voltage get set?
By the transformer's turns ratio combined with the switch's on time each cycle.

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External References

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What We Learn Today

  • Energy is stored in a coupled inductor while the switch is on, then released when it turns off.
  • Separate windings provide galvanic isolation between input and output, unlike a buck or boost design.
  • A snubber circuit and correctly gapped core are essential to protect the switch and avoid saturation.
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