Skin Effect: 5 Hidden Factors That Raise AC Resistance

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Electrical Fundamentals
Skin Effect: 5 Hidden Factors That Raise AC Resistance

At higher frequencies, current crowds toward the surface of a conductor and the centre does almost nothing.

Skin Depth AC Resistance Litz Wire Proximity Effect

Skin effect is the tendency of alternating current to flow mostly near the surface of a conductor. It raises AC resistance and heat, especially in large conductors and at high frequencies.

Hello everyone, today we are going to understand the skin effect, why AC current avoids the centre of a conductor, how to calculate skin depth and how engineers reduce the extra losses.
skin effect

What Is Skin Effect?

Skin effect is the uneven distribution of alternating current in a conductor, with current density highest at the surface and lowest at the centre. With DC, current spreads evenly, which is one of the practical differences between AC and DC.

Changing current creates a changing magnetic field inside the conductor. That field induces eddy currents that oppose flow at the centre and reinforce it near the surface.

What is a skin effect Conductor cross section and resistance

The result is a smaller effective area carrying current. Smaller area means higher AC resistance and more I²R heating than the DC resistance suggests.

This matters for resistance calculations in large busbars, cables, transformer windings and every high frequency circuit.

Skin Depth Formula With Copper Values

δ = √(ρ ÷ (π × f × μ0 × μr))

δ = skin depth, where current falls to about 37 percent
ρ = resistivity, copper 1.72 × 10^(minus 8) Ω·m
f = frequency, μ0 = 4π × 10^(minus 7), μr = relative permeability

Copper at 50 Hz:
δ = √(1.72e(minus 8) ÷ (π × 50 × 4π × 10^(minus 7)))
δ ≈ 9.3 mm at 50 Hz
At 1 kHz ≈ 2.1 mm, at 1 MHz ≈ 0.066 mm

A copper conductor thicker than about twice the skin depth wastes its centre at that frequency. At 50 Hz this only matters for conductors wider than roughly 18 to 20 mm.

At switching frequencies of tens of kHz, skin depth drops below half a millimetre. That is why high frequency transformers and inductors use special wire.

5 Hidden Factors That Control Current Crowding

1
Frequency
Higher frequency gives a thinner skin and higher AC resistance.
2
Conductivity
Better conductors such as copper have a thinner skin than aluminium.
3
Permeability
Magnetic materials like steel have a much thinner skin.
4
Conductor Size
Thick conductors lose more of their area to the effect.
5
Proximity Effect
Nearby conductors distort current distribution even further.

Factor 3 explains why steel is a poor AC conductor even though it carries DC reasonably well. Its high permeability pushes current into a very thin surface layer.

Factor 5, the proximity effect, adds to this crowding in multi conductor cables and windings. It is a major reason large busbars are sized with AC correction factors.

Current Crowding and Harmonics

Fundamental 50 HzSkin depth about 9.3 mm in copper
5th HarmonicSkin depth about 4.2 mm
11th HarmonicSkin depth about 2.8 mm
Higher LossesHarmonic current heats conductors more
DeratingCables and transformers need extra margin

Harmonic currents from drives and rectifiers have higher frequencies, so they suffer more crowding. Our guide on power harmonics explains where these currents come from.

This is one reason K rated transformers and derated neutrals are used in buildings full of electronic loads. The extra AC resistance at harmonic frequencies adds heat.

Measuring THD helps estimate how much extra heating to expect.

Skin Depth by Frequency

FrequencyCopper Skin DepthPractical Meaning
50 HzAbout 9.3 mmMatters only for large busbars
1 kHzAbout 2.1 mmMedium frequency heating coils
20 kHzAbout 0.47 mmSMPS transformers need litz wire
1 MHzAbout 0.066 mmRF current flows in a thin layer
100 MHzAbout 0.0066 mmSurface finish dominates losses

These values come from the skin depth formula for copper. Aluminium skin depth is about 1.3 times larger at the same frequency.

In high speed PCBs, the same effect increases trace loss at GHz frequencies, which is one topic in signal integrity for high speed PCBs.

Practical Ways to Reduce Losses

Litz Wire
Many thin insulated strands, each thinner than the skin depth.
Hollow Conductors
Tubes for high current, high frequency buses.
Flat Busbars
Thin wide bars use surface area better than round bars.
Stranded Cables
Several strands reduce effective thickness.
ACSR Lines
Aluminium outer strands carry current, steel core adds strength.
Silver Plating
Very conductive surface for RF parts.

Litz wire only helps when each strand is thinner than the skin depth and strands are transposed. Otherwise the proximity effect cancels the benefit.

Induction heating uses skin effect on purpose, concentrating heat at the surface of a part. Similar physics lets an inductor lose efficiency at high frequency.

Skin Effect in Large Power Cables

Very large copper cables, typically above about 1000 mm², use segmental conductors made of insulated sectors. This construction reduces skin effect and lowers AC resistance noticeably.

Cable current ratings in manufacturer tables already include AC resistance at 50 Hz. Our guide on cable sizing and ampacity shows why these tabulated values should be used instead of DC resistance.

Parallel runs of smaller cables are another practical way to limit this crowding on heavy feeders. They also make installation easier on tight cable trays.

Skin Depth Calculator

Skin Depth for Any Conductor
Skin depth
9.334 mm skin depth

Use 28.2 for aluminium. Try a relative permeability of 1000 to see how thin the skin becomes in steel.

Key Points
  • AC resistance is always higher than DC resistance.
  • Effect grows with frequency and conductor size.
  • Litz wire and flat bars reduce losses.
  • Harmonics make the effect worse.
Common Mistakes
  • Using DC resistance for large AC busbars.
  • Ignoring harmonics in cable heating.
  • Using solid wire in high frequency magnetics.
  • Forgetting the proximity effect in windings.

AC Resistance of Wire Application Note

PDF
Skin Effect on Wire
IET Labs application note on AC resistance of wire versus frequency

Current Crowding Video Explanation

Skin Effect FAQ

What is skin effect?
AC current concentrates near the surface of a conductor, raising its AC resistance.
Does it happen with DC?
No, DC spreads evenly through the conductor.
What is the skin depth of copper at 50 Hz?
About 9.3 mm.
Why use litz wire?
Each thin strand is smaller than the skin depth, so the whole area is used.
Why are ACSR conductors used?
Aluminium strands carry current while the steel core gives strength.
Do harmonics make it worse?
Yes, higher frequencies have thinner skin depth and more loss.
What is the proximity effect?
Current crowding caused by nearby conductors carrying current.

Related Articles

External References

What We Learn Today

  • AC current crowds toward the surface, raising AC resistance and heat.
  • Skin depth falls with frequency, conductivity and permeability.
  • Litz wire, flat bars and hollow conductors reduce the losses.
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