Instrumentation Amplifier: 4 Secret Specs for Accuracy

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Instrumentation Amplifier: 4 Secret Specs for Accurate Sensor Signals

High input impedance, a single gain resistor and excellent common mode rejection make it the first choice for tiny sensor signals.

3 Op Amp Circuit CMRR Gain Resistor RG Bridge Sensors

An instrumentation amplifier amplifies the tiny difference between two inputs while rejecting the voltage common to both. That makes it ideal for strain gauges, load cells, thermocouples and medical signals.

Hello everyone, today we are going to learn how an instrumentation amplifier works, why it beats a simple differential amplifier, and which specifications really decide its accuracy.
instrumentation amplifier

What Is an Instrumentation Amplifier?

An instrumentation amplifier is a precision differential amplifier with buffered inputs and gain set by one external resistor. It builds on the differential amplifier by adding high impedance input stages.

Sensors such as bridges produce millivolt signals riding on a much larger common voltage. The amplifier must boost the difference and ignore the rest.

Learn_About_Three-Op_Amp_Instrumentation_Amplifiers_figure_3
Image credit: All About Circuits

Both inputs connect straight to non inverting op amp inputs, so they draw almost no current. This means the source resistance of the sensor does not change the gain.

Our guide on op amp basics covers the building block used three times inside this circuit.

How the Three Op Amp Circuit Works

Input BuffersTwo op amps give very high input impedance
Gain Resistor RGSets differential gain of the first stage
Common Mode PassesCommon voltage passes at unity gain
Difference StageThird op amp subtracts the two outputs
Single Ended OutputReferenced to the REF pin

The first stage amplifies the differential signal by a factor set by RG, while common mode voltage passes through at a gain of one. This greatly improves the ratio of wanted to unwanted signal.

The output stage is a difference amplifier that removes the remaining common mode voltage. Its matched resistors decide how much common mode rejection you finally get.

Integrated parts like the AD620 and INA128 laser trim these resistors. That gives far better matching than discrete resistors on a PCB.

Instrumentation Amplifier Gain Formula

Three op amp: G = (1 + 2R ÷ RG) × (R3 ÷ R2)
AD620 and AD8221: G = 1 + 49.4 kΩ ÷ RG

Worked example, AD620 for a gain of 100:
RG = 49.4 kΩ ÷ (G minus 1)
RG = 49.4 kΩ ÷ 99 = 499 Ω

Bridge output 10 mV × 100
Output = 1.0 V

Analog Devices notes the AD620 internal resistors are trimmed to 24.7 kΩ, so standard 1 percent resistors give popular gains. Use a low temperature coefficient resistor for RG, because its drift directly affects gain.

The amplified signal can then feed an ADC, as explained in ADC working principle. Choose the gain so the full sensor range uses most of the ADC range.

4 Secret Specs That Decide Accuracy

1
CMRR
Common mode rejection ratio, often 90 to 100 dB or more at gain 10.
2
Gain Error and Drift
Accuracy and temperature stability of the gain setting.
3
Input Offset Voltage
Small DC error that is multiplied by the gain.
4
Input Noise
Voltage and current noise that limit the smallest signal.

Analog Devices lists CMRR near 100 dB for the AD8221 and about 95 dB for the AD620 at a gain of 10. Higher gains usually give even better CMRR.

Offset and noise matter most for millivolt signals. Our signal to noise ratio calculator helps judge whether the signal will stand clear of noise.

Instrumentation Amplifier vs Differential Amplifier

FeatureDifferential AmplifierInstrumentation Amplifier
Input impedanceSet by resistors, moderateVery high
Gain settingSeveral matched resistorsOne resistor RG
CMRRLimited by resistor matchingHigh, trimmed on chip
Source resistance effectChanges gainNegligible
CostLowerHigher

A simple difference amplifier loads the sensor and needs precise resistor pairs. The instrumentation amplifier avoids both problems.

For single ended signals, a plain voltage follower or non inverting stage may be enough. Use the in amp whenever the signal is differential or floating.

Types of In Amp Designs

Three Op Amp

Classic topology with two buffers and a difference stage.

Best for: general precision measurement
Classic
Two Op Amp

Uses fewer parts but lower CMRR at high frequency.

Best for: low power single supply
Compact
Integrated IC

AD620, AD8221 and INA128 with trimmed resistors.

Best for: most industrial designs
Trimmed
Zero Drift and PGA

Chopper stabilized or programmable gain versions.

Best for: very low drift and multi range systems
Advanced

Integrated parts are the usual choice because trimming beats any hand built design. Programmable gain versions let a microcontroller change range on the fly.

Zero drift parts suit slow signals such as weigh scales and thermocouples, where offset drift over temperature would otherwise dominate.

Where an Instrumentation Amplifier Is Used

Strain Gauges
Amplifying bridge outputs of a few millivolts.
Load Cells
Weighing systems in process plants.
Thermocouples
Boosting microvolt level signals.
Medical Signals
ECG and EEG measurement with high common mode noise.
Current Sensing
Measuring voltage across shunt resistors.
Pressure Sensors
Piezoresistive bridge sensor signals.

Bridge sensors such as the strain gauge and load cell are the classic application. Their output is tiny and sits at half the excitation voltage.

Current sensing across shunt resistors is another common use. The high CMRR ignores the large common voltage on the shunt.

Gain Resistor Calculator

AD620 Style Gain and RG
Required RG and output
RG 499.0 ohms, output 1.000 V

Use 50 kΩ as the constant for INA128 style parts. Always confirm the constant in the chosen device datasheet.

Advantages
  • Very high input impedance.
  • Excellent common mode rejection.
  • Gain set by one resistor.
  • Low drift and low noise options.
Limitations
  • Higher cost than simple op amps.
  • Output swing limited near the rails.
  • Input common mode range must be checked.
  • RG drift directly affects gain.

Analog Devices In Amp Design Guide

PDF
A Designer's Guide to Instrumentation Amplifiers
Analog Devices handbook on topologies, gain equations, CMRR and applications

Three Op Amp Circuit Video

Instrumentation Amplifier FAQ

What is an instrumentation amplifier?
A precision differential amplifier with buffered inputs and gain set by one resistor.
Why is CMRR important?
It rejects noise and voltage common to both inputs, leaving only the wanted signal.
What is RG?
The external resistor that sets the gain.
What is the AD620 gain formula?
G = 1 + 49.4 kΩ ÷ RG.
Can I build one with three op amps?
Yes, but integrated parts give much better resistor matching.
What is the REF pin for?
It sets the output reference level, often ground or mid supply.
Where is it used?
Strain gauges, load cells, thermocouples, medical and current sensing circuits.

Related Articles

External References

What We Learn Today

  • Buffered inputs and one gain resistor make precise differential amplification easy.
  • CMRR, gain drift, offset and noise decide real accuracy.
  • Integrated parts beat discrete builds because their resistors are trimmed.
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