Centrifugal vs Positive Displacement Pump: Key Differences and Selection Guide

Share:
Flow & Pump Systems

Centrifugal vs Positive Displacement Pump: Key Differences and Selection Guide

One pump makes fluid move faster and calls the pressure a byproduct. The other traps a fixed slug of fluid and forces it through, whatever the pressure decides to do about it.

Flow Pumps Pump Curves 9 Min Read

Centrifugal and positive displacement pumps solve the same problem, moving fluid, through fundamentally different mechanics. This guide compares their working principles, performance curves, viscosity handling, and gives a clear selection guide for choosing between them.

Centrifugal Pump vs Positive Displacement Pump

A centrifugal pump uses a spinning impeller to accelerate fluid, converting that kinetic energy into pressure as the fluid exits into a volute casing. Because it works by imparting velocity rather than physically trapping fluid, its flow rate varies continuously depending on the system's back pressure, or head.

Centrifugal vs Positive Displacement Pump

A positive displacement (PD) pump works completely differently. It traps a fixed volume of fluid in a chamber, then physically displaces that volume out through the discharge port, whether by a reciprocating piston, rotating gears, lobes, or a progressive cavity. Because the volume delivered per revolution or stroke is essentially fixed, a PD pump's flow rate stays nearly constant regardless of the discharge pressure, at least up to its mechanical limits.

💡 Quick Summary: A centrifugal pump's flow rate drops as system pressure rises, following a curved performance line, and it excels with thin, low-viscosity fluids at high flow and moderate pressure. A positive displacement pump delivers a nearly constant flow rate regardless of pressure, making it the better choice for viscous fluids, precise dosing, and high-pressure, low-flow applications.
Advertisement
Advertisement

Real Life Example

Think of a centrifugal pump like a garden hose with your thumb over the end. Press harder to restrict the opening, and the flow slows down even though the water pressure feels higher. A positive displacement pump is more like a hand-cranked syringe: no matter how much resistance is on the other end, one full turn of the crank still pushes out exactly the same fixed amount of fluid, just possibly requiring more effort to do it.

📖 Did You Know? Standard centrifugal pumps normally need priming, meaning liquid must already fill the casing before starting. Most positive displacement pumps are self-priming, since their trapping action creates enough vacuum on the suction side to draw fluid in on their own.

Performance Curve Comparison

Flow Rate (Q) → Head / Pressure (H) → Centrifugal Positive Displacement

Centrifugal pumps trace a curved, downward-sloping line: flow falls as head rises. Positive displacement pumps trace a steep, nearly vertical line: flow stays almost constant across a wide pressure range.

💡 Engineering Tip: A centrifugal pump should generally be operated within about 80 to 110% of its Best Efficiency Point (BEP). Running too far off BEP, in either direction, increases the risk of cavitation, vibration, and reduced bearing and seal life. A positive displacement pump has no equivalent BEP restriction and can operate efficiently across its entire curve.
Advertisement
Advertisement

Comparison Table

Feature
Centrifugal Pump
Positive Displacement Pump
Flow vs Pressure
Decreases as pressure rises
Nearly constant regardless of pressure
Best Fluid Type
Thin, low-viscosity fluids
Thick, high-viscosity, shear-sensitive fluids
Priming
Usually required
Often self-priming
Effect of Viscosity
Efficiency drops sharply as viscosity rises
Efficiency can improve slightly with higher viscosity
Operating Range
Best kept near BEP (80-110%)
Can run efficiently across the full curve
Precise Dosing
Not well suited
Excellent, common choice for metering
Typical Application
High flow, low to moderate pressure
Low flow, high pressure, viscous fluids

Applications

💧

Water Supply and HVAC

Centrifugal pumps handle high-flow, low-viscosity water circulation efficiently.

🛢️

Crude Oil Transfer

Positive displacement pumps handle viscous crude and heavy oils at high pressure.

🧪

Chemical Dosing

PD pumps provide the precise, constant metering chemical injection requires.

🍫

Food Processing

Many plants pair centrifugal pumps for thin liquids with PD pumps for viscous or shear-sensitive product.

🏭

Wastewater Treatment

Both pump types appear across a treatment plant depending on stage and fluid consistency.

🎨

Paints, Adhesives, Resins

Positive displacement pumps handle these thick, shear-sensitive fluids without degrading them.

Centrifugal vs Positive Displacement Pump: Video Walkthrough

Advertisement
Advertisement

Frequently Asked Questions

What is the main difference between a centrifugal and a positive displacement pump?
A centrifugal pump uses a spinning impeller to add velocity to fluid, converting it into pressure, with flow rate varying with system pressure. A positive displacement pump traps and physically displaces a fixed volume of fluid per cycle, keeping flow rate nearly constant regardless of pressure.
Which pump type handles viscous fluids better?
Positive displacement pumps handle viscous fluids far better. Centrifugal pump efficiency drops sharply as viscosity increases, while PD pump efficiency can actually improve slightly with higher viscosity, since thicker fluid fills internal clearances more completely.
Why do positive displacement pumps need a pressure relief valve?
Because a PD pump forces a fixed volume through regardless of resistance, a blocked or closed discharge line can cause pressure to rise rapidly and dangerously, potentially damaging the pump or piping. A relief valve protects against this by diverting flow if pressure exceeds a safe limit.
Why must centrifugal pumps be operated near their Best Efficiency Point?
Operating too far from BEP increases the risk of cavitation, excess vibration, and premature bearing and seal wear. Staying within roughly 80 to 110% of BEP keeps hydraulic forces on the impeller balanced and predictable.
Can a positive displacement pump run dry?
Most positive displacement pumps tolerate brief dry running better than centrifugal pumps and are often self-priming, but sustained dry running can still overheat and damage seals, gears, or elastomers depending on the specific pump design.
External References
Advertisement
Advertisement

What We Learn Today

  • Centrifugal pumps impart velocity through a spinning impeller, with flow rate that falls as pressure rises
  • Positive displacement pumps trap and physically displace a fixed volume, keeping flow rate nearly constant regardless of pressure
  • Centrifugal pumps suit thin fluids at high flow, PD pumps suit viscous fluids, precise dosing, and high pressure
  • Centrifugal pumps should stay within 80-110% of BEP, while PD pumps can run efficiently across their whole curve
  • PD pumps require pressure relief protection since blocked discharge can rapidly build dangerous pressure
"I hope you like above blog. There is no cost associated in sharing the article in your social media. Thanks for Reading !! Happy Learning"

Leave a Reply

Your email address will not be published. Required fields are marked *