5 Steps to Size a Neutral Grounding Resistor Correctly

Share:
Power Systems
5 Steps to Size a Neutral Grounding Resistor Correctly

A Neutral Grounding Resistor limits how much current flows during a ground fault, and picking the wrong value can either let a fault burn undetected or trip healthy feeders every time a small fault occurs.

NGR Sizing High Resistance Grounding Fault Current Limiting

This resistor connects the neutral point of a transformer or generator to ground through a fixed resistance. Its value decides exactly how much current a ground fault can draw.

Hello everyone, today we are going to work through how a Neutral Grounding Resistor is actually sized, the difference between low and high resistance grounding, and the formulas engineers use to pick a value.

This connects directly with the broader topic of Grounding Techniques Explained, since an NGR is really one specific method chosen from that wider family of grounding schemes.
Neutral Grounding Resistor

Neutral Grounding Resistor

Most industrial and utility systems do not leave the transformer or generator neutral solidly grounded. Instead a resistor is inserted between the neutral point and ground to control fault current deliberately.

Without that resistor, a single line to ground fault on a solidly grounded system can draw current close to a three phase fault, stressing equipment and creating a serious arc flash hazard.

With the resistor in place, fault current is limited to a known, predictable value, small enough to protect equipment but large enough for protective relays to detect reliably.

The resistor itself sits idle almost all the time, carrying no meaningful current under normal balanced operation, and only springs into action the moment an actual ground fault develops somewhere on the system.

That idle behavior is part of why sizing gets overlooked until a fault actually occurs, at which point an undersized or oversized resistor becomes very obvious very quickly.

Choosing that value correctly is the entire point of this sizing exercise, and it depends heavily on whether the system uses low resistance or high resistance grounding.

Advertisement

5 Steps to Size a Neutral Grounding Resistor

Electrical switch box with circuit breakers and wiring similar to where a Neutral Grounding Resistor connects to the system
Image credit: Markus Spiske, Unsplash
1
Decide the Grounding Type
Choose between low resistance grounding for larger controlled fault current, or high resistance grounding for very low fault current.
2
Confirm System Voltage
Use the line to neutral voltage of the system, not the line to line voltage, in every resistor calculation.
3
Set the Target Fault Current
Pick a fault current level that relays can detect reliably while staying within equipment thermal limits.
4
Calculate the Resistance Value
Divide line to neutral voltage by the target fault current to get the required resistance in ohms.
5
Confirm the Thermal Rating
Size the resistor for the expected fault duration, whether that is a ten second rating or a continuous duty rating.

Low Resistance vs High Resistance Grounding

Low Resistance Grounding

Limits fault current to a range that still trips a protective relay quickly, typically 100 to 1200 amperes on medium voltage systems.

Best for: medium voltage industrial systems
LRG
High Resistance Grounding

Limits fault current to a few amperes only, letting the plant continue running while the fault is located and cleared.

Best for: continuous process plants
HRG

Neither approach is universally correct. Low resistance grounding favors fast, decisive tripping when a brief shutdown is acceptable, while high resistance grounding favors uptime when the process cannot tolerate a sudden trip.

Many sites end up choosing based on the cost of an unplanned shutdown rather than on electrical theory alone, since a chemical process interrupted mid batch can be far more expensive than the fault itself.

Advertisement

Where the NGR Sits in the Circuit

Transformer Neutral
Grounding Resistor
Ground Grid
Transformer and ground connection points
The resistor limiting fault current between them

During normal operation almost no current flows through the resistor. It only carries significant current during an actual ground fault, which is exactly when its sizing matters most.

Tip
A resistor sized for high resistance grounding still needs a ground fault detection scheme, since protective relays cannot rely on a large fault current to trip reliably at only a few amperes.

Calculating the Resistance Value

Resistance = Line to Neutral Voltage divided by Target Fault Current

Example, low resistance grounding:
System voltage = 11000 V, line to neutral = 6350 V
Target fault current = 400 A
Resistance = 6350 divided by 400 = 15.9 ohms

Example, high resistance grounding:
Line to neutral = 6350 V
Target fault current = 5 A
Resistance = 6350 divided by 5 = 1270 ohms

Solid vs Low Resistance vs High Resistance Grounding

Grounding TypeTypical Fault CurrentArc Flash Risk
Solid GroundingVery high, near three phase fault levelSevere
Low Resistance100 to 1200 amperesReduced
High ResistanceTypically under 10 amperesMinimal
Advertisement

Where NGRs Are Commonly Used

🏭
Industrial Substations
Medium voltage switchgear feeding large motors and process loads through a low resistance ground.
Continuous Process Plants
Refineries and chemical plants using high resistance grounding to avoid an unplanned trip during a fault.
Generator Neutral Grounding
Standby and utility generators using a resistor to limit stator fault current and winding damage.

Common Mistakes When Selecting an NGR

Using line to line voltage by mistake: the resistance formula always needs line to neutral voltage, and using the wrong value quietly doubles or triples the calculated resistance.

Other frequent errors include ignoring the resistor's thermal duty cycle rating, and forgetting that a Transformer Vector Group without an accessible neutral point cannot support this kind of resistor at all without an added grounding transformer.

Confusing a ten second short time rating with a continuous duty rating is another costly mix up, since a resistor built for brief fault duty can be destroyed by a fault that persists longer than expected.

Reviewing the resistor's nameplate rating against the plant's actual protection clearing time, not just its calculated ohmic value, is a step worth adding to every commissioning checklist.

NGR Resistance Calculator

Resistance Value Estimator
Required resistance
15.9 ohms

Reference Document

PDF
Neutral Grounding Resistors, Technical Information
A manufacturer application guide covering sizing, ratings, and selection

Watch: How to Size a Neutral Grounding Resistor

Neutral Grounding Resistor FAQs

What does a Neutral Grounding Resistor actually do?
It limits ground fault current to a known safe value by connecting the neutral point to ground through a resistance.
What voltage should be used when sizing an NGR?
Line to neutral voltage, not line to line voltage, since the fault current path runs through the neutral point.
What is the difference between low and high resistance grounding?
Low resistance grounding allows a few hundred amperes for fast relay tripping, while high resistance limits current to a few amperes.
Can a plant keep running after a fault on a high resistance grounded system?
Yes, that is the main advantage, since the very small fault current rarely forces an immediate shutdown.
Why does an NGR need a thermal rating?
A fault can persist for seconds or longer, and the resistor must survive that heating without being damaged.
Does a delta connected transformer support an NGR directly?
No, a delta winding has no neutral point, so a separate grounding transformer is needed to create one first.
Is a Neutral Grounding Resistor the same as an earthing electrode?
No, an earthing electrode connects equipment frames to earth, while an NGR intentionally limits current in the neutral path.
What happens if the NGR value is too low?
Fault current rises closer to a solidly grounded level, increasing equipment damage and arc flash energy during a fault.

Related Articles on This Site

External References

Advertisement

What We Learn Today

  • This type of resistor limits ground fault current to a deliberate, predictable value.
  • Its resistance value comes from dividing line to neutral voltage by the target fault current.
  • High resistance grounding trades fault current for uptime, while low resistance grounding favors fast relay tripping.
I hope you like above blog. There is no cost associated in sharing the article in your social media. Thanks for reading!! Happy Learning!!

Leave a Reply

Your email address will not be published. Required fields are marked *